Saint Joseph Mercy Health System
Hospital
Brighton, MI
Completely synergize resource taxing.
10,000 KVA (5.6 MW) Substation consisting of three substations plus a sparing substation.
This substation had to be completed quickly and efficiently. An off-site manufacturing solution was decided upon in order to decrease project timelines.
⦁ Flex Air completed this project Off-site while helping with the installation process on an accelerated project timeline.
⦁ The substation consists of low and medium voltage transformers, Switch gear and factory installed tiebuss.
⦁ In-house design (PE)
KCAP Substation
Modular Electric
Ford
Kansas City, MO
Completely synergize resource taxing.
480V battery charger substation.
To construct a substation modular system to work around the other demo and construction going on in the location.
⦁ Design and engineered a 2-section enclosure for rapid deployment.
⦁ All level 1 and 2 commissions were done in the manufacturing facility prior to shipping.
⦁ Weight 115,000 lbs.
Ford Mobile Charging Station
Modular Electric
Ford
Mobile – Dearborn, MI
Completely synergize resource taxing.
Battery Charging Sub Station.
Complete the substation 4 weeks after gear arrival. The electrical equipment was delayed in manufacturing by the gear manufacturer, and the general contractor needed to turn the project over to GM within 6 weeks of receiving gear.
⦁ Flex Air designed and engineered a modular enclosure for the gear.
⦁ The enclosure was ready on the manufacturing floor when the gear arrived.
⦁ Shipped a “turnkey” unit within 4 weeks of receiving gear.
GM Yuma
Modular Electric
GM Yuma
GM Proving Grounds – Yuma, Arizona
Completely synergize resource taxing.
300 Horsepower steam boiler plant for automotive manufacturer application.
The company needed a vendor to expedite delivery and install of a new boiler plant to replace the aging infrastructure. The entire project timeline was accelerated.
⦁ Flex Air was contracted to finish/complete the design of the steam plant and source boilers.
⦁ Support installation within an accelerated project timeline.
⦁ Supply (2) 150 HP steam boilers.
⦁ Complete with feed water tank and steam manifolds.
Ford Boiler
Modular Mechanical
Ford
Windsor, Canada
Completely synergize resource taxing.
Medium Voltage Switch House.
Construction Schedule Constraints.
⦁ Flex Air designed and built a modular switch house to go in place of the standard pre-engineered building.
⦁ Deployed a 4,956 sq. – 14 section modular building containing 3 medium voltage gear line ups.
⦁ Completed with tie buss, cable buss (for field connection), battery room, and HVAC solution.
⦁ Delivered a “turnkey” solution and saved 16 weeks on the job site construction schedule.
GM Ultium
Modular Electric
GM
GM – Lordstown, Ohio
Completely synergize resource taxing.
Two (2) 30,000 CFM AHU with thermal break construction.
Aggressive lead time with high-end performance. A design challenge for high-end laboratory-type applications.
⦁ Worked within design constraints.
⦁ Flex Air manufactured unit to prevent exterior condensation.
⦁ Delivering tight tolerance on humidity and filtration/air quality.
⦁ Including energy recovery.
UD Worrilow
AHU
UD
University of Delaware
Completely synergize resource taxing.
A 2700 sqft. custom mechanical platform and penthouse with an integrated chilled water system, hot water system, compressed air, steam, general and lab air handlers.
Integrate all systems (mechanical) with limited interference to the building.
⦁ Fully integrated.
⦁ Complete offsite build which allowed for reduced onsite labor and a shorter project schedule.
⦁ Utilized all 3 Mi Divisions: Performance Fabrication, Flex Air design and engineered Mechanical and Electrical skids, and MIR sourced lab equipment.
IPS Sofie
AHU
IPS
Totowa, New Jersey
Completely synergize resource taxing.
Package custom AHU with integrated desiccant de-humification.
⦁ One (1) 18,000 CFM, HVAC unit for paint process application with integrated desiccant dehumidification.
⦁ AHU and vestibule all in one.
⦁ All mechanical and electrical was pre-piped and wired for a turnkey mechanical solution.
GE Aerospace
Modular Electric
GE Aerospace
Mishawaka, New York
Completely synergize resource taxing.
13Kva double-ended substation.
Cost and speed to deployment, and site constraints.
⦁ Designed and engineered a modular substation
⦁ Installed standard cable tray for wiring of all skid-mounted equipment (equipment provided by the client, assembled in the Flex Air plant)
Ford MAP
Modular Electric
Ford
Michigan Assembly Plant – Wayne, MI
Completely synergize resource taxing.
Large scale manufacturing facility with over 2,200,000 CFM deployed across 42 custom outdoor, direct-fired heating, and chilled water cooling units. All the power, controls, and piping were complete for single-point connection by the installing contractor.
⦁ An engineered common solution to simplify production to meet the project schedule.
⦁ Worked with preferred control contractor to deliver on customer specifications.
⦁ Turnkey AHU with all piping and electrical completed in the factory to reduce field cost and project schedule.
GM Ramos
AHU
GM
Ramos, Mexico
Completely synergize resource taxing.
A 30,000 CFM hospital-grade, rooftop AHU.
The hospital was looking to replace operating room AHU with little downtime.
⦁ Flex Air developed AHU custom shipping splits.
⦁ Custom down length of AHU so install could be moved via freight elevators.
⦁ Complete assembly (did not have to build on-site) within 24 hours from demo to new install.
WVU Ruby
AHU
West Virginia University (WVU)
West Virginia University
Completely synergize resource taxing.
A 42,500 CFM hospital-grade AHU matching the architectural building siding.
Design and Build a custom AHU for exterior design to blend with the existing building.
⦁ Standard construct design allowed for any number of architect siding to be factory mounted with minimal cost or lead time impact.
⦁ Custom siding created to blend with the existing building.
Allegheny Health
AHU
Allegheny Health
Jefferson Hills, PA
Completely synergize resource taxing.
A total of 3.3 Million CFM – (53) AHU for a large-scale new paint shop building. Designing efficient and effective filtering and conditioning for paint process.
Size and scope of the project with an aggressive project schedule.
⦁ Design and deliver AHU for the first large-scale paint shop.
⦁ Worked closely with paint shop engineering team to make sure that design was approved to meet the job site schedule.
⦁ Developed filtering, conditioning, and humidification for an ideal paint shop process.
FCA WS/WL MACK
AHU
FCA
Detroit
Completely synergize resource taxing.
